Implementation of a high-fidelity axisymmetric model in a Vacuum Arc Remelting process

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dc.contributor.advisor Beaman , Joseph J .
dc.contributor.committeeMember Williamson , Rodney L .
dc.creator Lopez , Luis Felipe
dc.date.accessioned 2011 -07 -12T14 :13 :48Z
dc.date.accessioned 2011 -08 -17T14 :38 :07Z
dc.date.available 2011 -07 -12T14 :13 :48Z
dc.date.available 2011 -08 -17T14 :38 :07Z
dc.date.created 2011 -05
dc.date.issued 2011 -07 -12
dc.date.submitted May 2011
dc.identifier.uri http : / /hdl .handle .net /2152 /ETD -UT -2011 -05 -2770
dc.description.abstract Vacuum Arc Remelting (VAR ) is a secondary process used for homogenization of high -melting -point and oxygen -sensitive materials such as superalloys and titanium alloys . The VAR process is carried out with the aim of melting a large consumable electrode in such a way that the resulting ingot has improved homogeneity . The Specialty Metals Processing Consortium (SMPC ) has spent the past 20 years developing technology to improve control over the final ingot remelting and solidification processes to alleviate conditions that lead to the formation of inclusions and segregation . Channel segregates are concentration defects arising during the solidification of large -diameter solute -rich alloys . As manufacturers for turbine engines and generators call for larger ingots , it becomes more difficult to produce them without these defects . If , however , liquid pool depth can be controlled precisely to stabilize the solidification zone in the ingot , we could , in principle , produce larger ingots that are defect free . A problem arises because measurements obtained from the VAR furnace do not give enough information to accurately estimate the liquid pool shape in dynamic melting situations . Also , the solidification process in VAR is extremely complex due to the multiple physical domains present and a high -fidelity model is required to give an accurate description of the dynamic process . The Basic Axisymmetric Remelting (BAR ) code was initially developed by Lee Bertram at Sandia National Laboratories as a high -fidelity multi -energy model to describe ingot casting in this system . In this work we present a new strategy to improve the accuracy of the estimates used in the control system . This strategy consists of implementing BAR as a new set of measurements to be used by the estimator . This new strategy was used in tests jointly sponsored by SMPC and Los Alamos National Laboratory (LANL ) in February 2011 using a laboratory -scale furnace and alloy 718 electrodes .
dc.format.mimetype application /pdf
dc.language.iso eng
dc.subject Vacuum Arc Remelting
dc.subject Superalloys
dc.subject Titanium alloys
dc.subject Solidification
dc.subject Channel segregates
dc.title Implementation of a high -fidelity axisymmetric model in a Vacuum Arc Remelting process
dc.description.department Mechanical Engineering
dc.type.genre thesis *
dc.type.material text *
thesis.degree.name Master of Science in Engineering
thesis.degree.level Masters
thesis.degree.discipline Mechanical Engineering
thesis.degree.grantor University of Texas at Austin
thesis.degree.department Mechanical Engineering
dc.date.updated 2011 -07 -12T14 :13 :56Z
dc.identifier.slug 2152 /ETD -UT -2011 -05 -2770

Citation

Implementation of a high-fidelity axisymmetric model in a Vacuum Arc Remelting process. Master's thesis, University of Texas at Austin. Available electronically from http : / /hdl .handle .net /2152 /ETD -UT -2011 -05 -2770 .

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